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Power Over Ethernet, Power Overhead: How Simtek’s PoE Simulated Avionics Save Money and Simplify Simulators

  • Dec 16, 2025
  • 3 min read

Wiring a full cockpit simulator can get expensive—fast. Multiple power lines, signal cables, distribution blocks, and harnesses can turn even a clean design into a wiring jungle.


That’s why Simtek developed its own Power over Ethernet (PoE) simulated avionics solution.


By combining power and data over a single Ethernet cable, we help customers:

  • Reduce wiring complexity

  • Lower installation and material costs

  • Simplify maintenance and troubleshooting

  • Build more modular, scalable simulators


Simtek isn’t just using PoE—we’re leading the industry with a PoE interface designed specifically for simulated avionics.


What Is PoE Simulated Avionics?

Power over Ethernet (PoE) allows power and communication signals to be delivered over the same Ethernet cable.


In the context of simulated avionics, that means:

  • Each panel, display, or instrument can be powered and connected with a single network cable

  • No separate power lines, distribution blocks, or bulky harnesses are required for those devices

  • Devices can plug into standard PoE network infrastructure designed for your simulator architecture


Simtek’s PoE solution is built around our own interface design, tailored for the loads, responsiveness, and reliability that high-fidelity training demands.


How PoE Saves Money in Simulator Wiring

Traditional simulator wiring often involves:

  • Multiple power feeds

  • Large bundles of I/O cables

  • Custom harnesses that are expensive to build and modify


With Simtek’s PoE-based simulated avionics:

  • Fewer cables are required per device

  • Material costs for bulk wiring and harnesses are reduced

  • Install time drops because technicians are running and terminating fewer lines

  • Rack space and cable management are easier to handle


Over the life of a program—especially when you’re building or supporting multiple devices—these savings add up significantly.


Cleaner Builds, Easier Maintenance

PoE isn’t just about saving money during installation—it also makes life easier for your maintenance and support teams:

  • Fewer cables mean simpler documentation and cleaner routing

  • Troubleshooting becomes easier when each device is tied to a logical network connection

  • Device swaps and upgrades are simplified—unplug, re-seat, and reconfigure as needed


Instead of tracking down faults in massive multi-conductor harnesses, your team can work with clear, structured PoE connections.


Modular, Scalable, and Future-Ready

Simtek’s PoE solution also supports modular and scalable simulator designs.

With PoE-based simulated avionics, you can:

  • Add or relocate panels and instruments with minimal rework

  • Replicate the same architecture across multiple bays or devices

  • Upgrade or refresh parts of the cockpit without redesigning the entire power and wiring scheme


As training requirements evolve, PoE gives you the flexibility to adapt your hardware without rebuilding the whole wiring infrastructure.


Simtek’s Industry-Leading PoE Interface

What sets Simtek apart is that we’re not just bolting PoE onto existing products—we’ve developed our own PoE-based interface solution specifically for simulated avionics.


That means:

  • Our hardware is designed for the demands of flight simulation, not generic office devices

  • We control the design, integration, and performance of the PoE interface end-to-end

  • We can tailor behavior, power allocation, and communication structure to your exact application


By owning the PoE solution, Simtek can offer supportable, long-term, high-fidelity hardware that’s truly optimized for simulators—not repurposed from unrelated markets.


Powering the Next Generation of Simulated Avionics

From single trainers to large, multi-bay devices, Simtek’s Power over Ethernet simulated avionics help you:

  • Cut wiring and installation costs

  • Build cleaner, more maintainable devices

  • Deploy modular, scalable cockpit solutions

  • Stay ahead of the curve with a modern, network-based architecture


If you’re planning a new simulator or looking to simplify and modernize your existing wiring approach, Simtek’s PoE solution is ready to power your next project—literally and figuratively.


 
 
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